China Belle Group Shoe factory Project, as the benchmark of women's shoes in China, QUANYI provided and upgraded 100 Set lean System shoe manufacturing production lines for them. The project was fully initiated for lean production improvement in March 2018. After more than a month of team effort, implementing 5S cleanliness, organization, standardization, and meticulousness, key performance indicators increased by over 40%. Rework rates decreased by half.
"The Story of Belle's Lean Improvement in Chinese Women's Shoes" In 2018, Belle, a leading Chinese women's shoe brand, embarked on a journey of lean improvement to enhance its manufacturing processes. With a commitment to excellence, Belle initiated a comprehensive lean transformation across its production lines. Starting in March 2018, Belle's team dedicated over a month to implementing lean principles, focusing on 5S methodology: sorting, setting in order, shining, standardizing, and sustaining. Through meticulous attention to detail and rigorous adherence to standards, Belle's manufacturing operations underwent a remarkable transformation. The results were significant. Key performance indicators saw a remarkable increase of over 40%, reflecting the efficiency gains achieved through lean improvements. Moreover, the rework rate was halved, indicating enhanced quality and reduced waste in the production process. Belle's lean improvement story serves as a testament to its commitment to continuous improvement and dedication to delivering high-quality women's shoes to its customers across China and beyond.
Shoe Factory Customer Service Process: Shoe Factory Blueprint Request the client to provide original architectural, structural, and electromechanical drawings. Design Verification Communicate to understand the client's actual production line requirements. Design corresponding production workshop drawings according to the dimensions of the drawings, provide a list of equipment for the client's reference, review, discuss, and finalize the drawings and plans. Signing of Design Contract Sign a contract with the client and receive a deposit. Proceed with production scheduling according to the contract timeline. Equipment Acceptance Upon completion, conduct strict factory testing according to quality management standards or accompany the client for equipment acceptance before shipment. Equipment Installation After the equipment is delivered to the factory and the client completes electrical configuration, technicians will proceed with installation, equipment commissioning, and operator training. Trial Production Accompaniment After the client prepares materials and personnel for trial operation, technicians will provide comprehensive support to ensure the smooth operation of the equipment. After-Sales Service and Consultation Provide one year of warranty service for the equipment and lifetime consultation services.
QUANYI offer tailored solutions for an efficient comprehensive shoe manufacturing system that matches your company's different production needs.
Major shoemaking bases around the world,are urgently in need a highly efficient and sustainable production method that requires minimal manpower, space, energy consumption, zero inventory, fast shipping, and high quality. QUANYI sparing no effort in assisting the industry by implementing lean production methods, making shoemaking manufacturing a sustainable business model. Ultimately, this will help conserve production energy, protect the environment, and maximize its public welfare attributes, contributing to the greater good of the planet.
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